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THERMAL ANALYSIS/Integrated Circuits: Is Siemens’ New Calibre 3DThermal a Major Leap Towards Mainstream 3D-IC Adoption?

“A ROBUST PLATFORM that captures and ANALYZES THERMAL DATA throughout the IC DESIGN PROCESS” Without much media attention, Siemens Digital Industries Software has introduced during the summer an innovative software for thermal analysis, verification and debugging in 3D integrated circuits (3D-IC), Caliber 3DTermal. Rightly or wrongly, the company claims that the solution could be a breakthrough for mainstream 3D-IC. Why is this a big step?
There are several reasons, says Michael Buehler-Garcia, VP of Caliber Product Management, within Siemens Digital Industries Software, but overall he points to the great value that lies in that with the company's integrated and capable design tools, you can set up a robust platform that captures and analyzes thermal data throughout the chip and 3D assembly design process from 3D assembly exploration to design signoff.
"This is a significant step forward for, among other things, that designers in 3D-IC design and verification are given the capabilities they need to deal with thermal challenges early in the design process," he says, adding: "By integrating thermal analysis directly into all stages of the IC design flow, we enable our users to create more reliable, high-performance 3DICs with greater confidence and efficiency."
As a background, thermal analysis deals with how heat can create chemical, physical and structural changes in a material, integrated circuits included. Temperature is basically a fundamental state variable that affects most chemical processes, physical properties, and structural transformations. How this affects ICs and their functional capacities is of course of great importance. All integrated circuits generate heat when exposed to voltage. In order to keep the temperature below the maximum allowed for optimal function, an analysis of the heat flow through the package is therefore of great importance. It is essential to avoid the overheating that can cause circuit malfunctions.
Calibre 3DThermal enables chip designers to quickly model, visualize and mitigate thermal effects in their designs throughout the design journey. This is because Siemens integrated parts of the Calibre verification program and Calibre 3DSTACK software together with the company's Simcenter Flotherm as software engine for the solutions.
“Calibre 3DThermal provides the outputs required for thermal effects to be considered in electrical simulations. In addition, the software can both consume as input boundary conditions and provide output to Simcenter Flotherm – enabling true IC to system thermal modeling from IC to package or to board at the system level,” Siemens writes in the press material, claiming that it is, "a major leap toward mainstream 3D-IC adoption."

Calibre 3DThermal was developed to meet the challenges of 3D-IC architectures where heat dissipation control is a key requirement. It offers fast, accurate, powerful and comprehensive methods to identify and quickly solve complex thermal problems. The software provides the flexibility to start initial feasibility analysis with minimal effort and can later perform more detailed analysis considering metallization details and their impact on thermal considerations as more detailed information becomes available. This progressive approach allows designers to refine their analysis and apply fixes, such as floorplanning changes and adding stacked vias or TSVs to avoid thermal hotspots and/or dissipate heat more efficiently. This iterative process continues until the final assembly is complete, significantly reducing the risk of performance, reliability and manufacturing issues in the final realization of the solution.

Precise floorplanning is important as it touches on the essential design step where the architectural decisions for a very large-scale integration (VLSI) design are evaluated. It deals with things like chip areas, delays and ”traffic jams” caused by wiring, providing crucial feedback to the design process.

Comprehensive understanding of the 3D IC device
Delivering thermal analysis at this advanced level requires a comprehensive understanding of the 3D-IC assembly. Waiting until assembly is complete to identify and correct errors can seriously disrupt design schedules, but Calibre 3DThermal mitigates this risk through automation and integration, allowing designers to iterate thermal analysis at whichever design stage they are working on.

Calibre 3DThermal embeds a custom version of Siemens Simcenter Flotherm software solver.

Calibre 3DThermal embeds a custom version of Siemens Simcenter Flotherm software solver engine to create accurate chiplet-level thermal models for static or dynamic simulation of entire 3D-IC devices. Debugging is streamlined through the traditional Calibre RVE software results viewer, which is already integrated into a wide range of IC design tools. The integration of these powerful tools results in an efficient thermal analysis solution tailored to the specific needs of 3DIC designers.

Like all Calibre products, 3DThermal integrates seamlessly with a range of industry-leading design tools from both third parties, as well as with Siemens software including the recently announced Innovator3D IC software. In all design flows, Calibre 3DThermal captures and analyzes thermal data across the entire design lifecycle.

Cooperation with UMC
In a collaboration, Siemens has joined forces with United Microelectronics Corporation (UMC) to deploy an innovative thermal analysis workflow for UMC customers powered by Caliber 3DTermal. Tailored specifically for UMC’s wafer-on-wafer and 3D-IC technologies, this breakthrough software has been validated and is scheduled for availability to UMC’s global customer base shortly.

“As the semiconductor industry grapples with escalating thermal challenges, particularly regarding heat dissipation and thermal gradients in advanced 3D IC technology, UMC continues to provide effective solutions,” said Osbert Cheng, VP of Device Technology Development and Design Support at UMC, and added:
”Through our collaboration with Siemens and the implementation of Caliber 3Dthermal, we will be able to offer our customers a comprehensive thermal analysis capability, enabling them to address critical thermal c once and optimize their designs for improved performance and reliability.”

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