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Sets A New Benchmark in Automotive: Volvo Cars Leverages Ansys and NVIDIA GPUs to Accelerate CFD Simulations

Dramatic improvements in ELECTRIC BATTERY PERFORMANCE through CFD and advanced computing as major drivers of innovation. The development in the simulation and analysis front is explosive, to say the least. Just over a year ago, simulation and analysis market leader Ansys announced its intention to use NVIDIA Blackwell GPUs (Graphics Processing Units) to scale up and accelerate existing solutions. Today, the company announces an interesting and significant breakthrough in aerodynamics simulations in collaboration with Volvo Cars and NVIDIA. Using the combination of eight NVIDIA Blackwell GPUs for the solver and CPU (Central Processing Units) cores for meshing, the companies reduced total simulation run time from 24 hours to 6.5 — enabling multiple design iterations per day, facilitating more optimization studies for BEVs, and accelerating time-to-market.
The value of this industrially proven achievement is important from many perspectives and it’s not hard to see how this collaboration sets a benchmark for the automotive industry and those beyond that require precise fluid flow simulation, including aerospace, motorsports, and consumer electronics.
The backdrop is that Volvo Cars relies on advanced computing and CFD (Computational Fluid Dynamics) to drive innovation and improve electric battery performance. Robust simulations are critical for reducing aerodynamic drag — a significant factor on EV range. However, high-fidelity CFD simulations can be time consuming, compute-intensive, costly, and allow little opportunity for optimization.
To improve the energy efficiency and drive range of the fully electric EX90, Volvo Cars and Ansys scaled Fluent to eight NVIDIA Blackwell GPUs, enabling an optimized end-to-end workflow wherein meshing only took one hour and the solver took 5.5 hours. Compared to solving the same simulation on cost-equivalent hardware using 2,016 CPU cores, this equates to a 2.5X speed increase in solve time. The technology combination can allow Volvo Cars to run multiple CFD simulations per day, evaluating a range of design variants to quickly enable a step change in design optimization.
“Using Ansys simulation has the potential to help our teams obtain favorable designs and carry out virtual testing in much less time than traditional approaches allow,” said Torbjörn Virdung, technical leader CFD, at Volvo Cars. “To make our products more efficient, we must first take stock of the tools and solutions we’re using to get there. In this case, the capability of Ansys Fluent can allow us not only to perform extremely high-fidelity analyses, but the added NVIDIA infrastructure supercharges the computation, so we can consider a greater number of design possibilities and reach an optimal car design faster.”

This accelerated process has the potential to further help Volvo Cars meet critical emissions, range, and efficiency standards, such as Worldwide Harmonized Light Vehicles Test Procedure (WLTP) requirements.

“Indeed,” says Shane Emswiler (pictured), senior VP of products at Ansys. “This breakthrough underscores how GPU-accelerated simulation can drive innovation and get products to market faster. The combination of high-fidelity modeling and extreme solver speed empowers customers to run more simulations and maximize the results to develop more performant products.”

Underscores the power of GPUs
Notably today’s news from Ansys and Volvo Cars underscores the trend in simulation and analysis to the previously often discussed question: What is more efficient for simulation and analysis work: GPUs (Graphics Processing Units) or CPUs (Central Processing Units)?
Ultimately, the capacity to process heavy data volumes is critical to speed, capability and quality in simulation. According to research (2022) by the consultant Jon Peddie Research (JPR) regarding CAE and, among other things, the use of GPUs, the general opinion among industry players such as Altair, Ansys, Dassault, Hexagon and Siemens Digital Industries Software was that GPUs outperform CPUs by many multiples. In and of itself then depending on the work tasks. Despite this obvious advantage, some engineers were concerned that what is gained in speed may be lost in accuracy. However, according to the interviews conducted by JPR in the report entitled, ”Accelerating and Advancing CAE”, this is a so far unproven concern. Instead, developers and their customers found that results from GPU-accelerated calculations are as accurate as those performed on CPU-based solvers, but significantly faster. Additionally, several stakeholders believed that the ability to perform more iterations results in better solutions and enables more designers to benefit from simulation earlier in the design process.
This is said as a background to last year’s ”NVIDIA boom” among the PLM and sub-PLM developers.

Critical for designing next-gen energy efficient vehicles
A resonable conclusion in the context is that Ansys solutions on NVIDIA hardware can enable more optimization studies, not least critical to increasing EV range. Leveraging just eight NVIDIA Blackwell GPUs, Ansys accelerated solver speed by 2.5X when compared to the same simulation run on 2,016 CPU cores and cost-equivalent hardware. That’s a lot and in combination with Ansys potent Fluent fluid simulation software it delivers the kind of high-fidelity computational fluid dynamics models that are critical for designing next-generation, energy-efficient vehicles.
“The efforts of Ansys and Volvo Cars showcase the exceptional performance and scalability of our latest Blackwell infrastructure offerings and its applicability to engineering simulation,” said Tim Costa, senior director of CAE, EDA and quantum at NVIDIA. “Together with software partners like Ansys, we are paving the way for the future of computer-aided engineering and scaling to unprecedented heights, empowering our customers to solve their most complex challenges.”

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