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Siemens Realize LIVE 2025: “Turning Technical Complexity Into Strategic Aadvantages”

AI, ALTAIR and EXPLOSIVE TECHNOLOGY development in focus in CEO Tony Hemmelgarn’s keynote. The industrial world is a dynamic place, today perhaps more changing than ever before in the history of product realization. Siemens Digital Industries Software’s CEO Tony Hemmelgarn said it elegantly in Detroit, when the company opened its annual flagship event, Realize LIVE Americas 2025. On stage in “Motor City,” he quoted the Greek philosopher Heraclitus:
“No man ever steps into the same river twice, for it is not the same river, and he is not the same man.”
Undeniably spot-on in describing change. The principle is the same, Hemmelgarn said, “the river and man are constantly changing,” and what Siemens is doing is effectively meeting the dynamics. The company is developing its Xcelerator portfolio organically, acquiring and integrating cutting-edge technologies as things evolve; AI, EDA/electronics systems, software management and more. The portfolio is constantly being renewed.
But Hemmelgarn doesn’t buy for the sake of buying, but to add components that create a new integrated whole. He and his PLM crew fills gaps and with the cloud as a technical platform – with all Siemens X solutions – they create access to the computing power, infrastructure, digital tool arsenal and AI capabilities required for current and future competitiveness. The purchase of Altair is a good example; it is a strategic step to improve digital twin and simulation capabilities by integrating advanced both linear and nonlinear technologies and extensive cloud, data and AI capabilities.
"Manufacturing and engineering processes are evolving with engineers using different tools and new processes that fundamentally change the nature of their work. Although complexity can seem challenging, we believe that our customers can turn complexity into a competitive advantage. The products, services and technologies they develop are constantly changing. New complex functions, regulatory requirements, sustainability challenges and global supply chain issues in the industrial supply chain and data are revolutionizing the way we work.”
No one with their feet steady anchored in today's product development soil need doubt that change is there and brings with it transformation that is revolutionary. The word is certainly often misused, but in today's AI era, few would disagree with what Hemmelgarn had in mind. Above all, he also positioned AI as a transformatively powerful element in Siemens' work to move things forward. “Yes, we are focused on turning technical complexity into strategic benefits for both Siemens and those who use our technology,” said Siemens PLM chief, adding: “By embedding intelligent AI-based capabilities in the Siemens Xcelerator portfolio, we are using AI to revolutionize data management, engineering simulation and manufacturing processes with an approach that goes beyond simple automation to instead create systems that can identify problems, suggest optimizations and streamline complex workflows.”

In his keynote, Hemmelgarn discussed his vision of what the rapidly evolving and changing world requires in terms of discussions, analyses, directives and drivers for the future. Something he also said was manifested partly in, “the incredible results that our customers achieve with our tools,” and partly in the perspective of what he called, “the world’s most comprehensive digital twin technology.”
The latter is symptomatic of what Hemmelgarn means by “the world’s most comprehensive” (digital twin). The definition looks like this: “A digital twin is a virtual representation or digital equivalent of a physical object, system or process. It is created using real-time data, simulation and modelling techniques to reflect the behaviour, properties and performance of its physical counterpart.”
In this, Hemmelgarn believes that Siemens’ solution for the concept is the most advanced, integrated and open in the industry. It is also clear that the concept has now gained wide acceptance among Siemens customers. Digital twins are used in industries including manufacturing, healthcare, transportation and energy to optimize performance, monitor operations and facilitate decision-making.

AI, HPC and simulation-driven design are the main points that Siemens’ purchase of Altair Engineering for $10.6 billion, about ten times as much in Swedish kronor, brings to the currently commercially leading PLM developer.

Altair Expands the Reach of AI Technology
Not unexpectedly, the spectacular $10 billion purchase of Altair also came onto the stage in Detroit. It is, Hemmelgarn noted, a key to AI, HPC (High Performance Computing) and the market’s strongest simulation solutions.
“By integrating Altair’s capabilities into our ecosystem, we can now offer more comprehensive high-performance computing solutions that balance workloads between GPUs and CPUs, both on-premise and in the cloud. The acquisition also specifically strengthens Siemens’ ability to address complex engineering challenges, particularly in areas such as structural analysis, simulation and data analytics. Altair’s technologies enable more sophisticated modeling and prediction capabilities, allowing engineers to perform advanced computational tasks more efficiently and gain a deeper understanding of their products and data,” noted Siemens’ PLM leader.

He also said, which speaks firmly for the desire and aim for sustained continuity:
“Our AI investments are not new – we have been laying the groundwork for years and these technologies are now accelerating rapidly. Our goal is to ensure that our customers are not left behind, but instead, through the continuously evolving Siemens Xcelerator portfolio and our AI investments, create competitive advantages.”
He further pointed out that AI can be used in several exciting perspectives. Specifically, Siemens is applying AI in its Teamcenter PLM/PDM suite to automate problem detection, in its Simcenter portfolio to reduce engineering computation times, and in its manufacturing technologies to synchronize factory assets and manage configuration challenges.

In short, Hemmelgarn doesn’t see AI as a sudden breakthrough, but as a long-term investment that changes how companies operate and ultimately helps customers gain competitive advantage by making complex processes more intelligent and efficient.
And just as AI is not something that is suddenly adopted, the development of the company’s comprehensive digital twin concept is the result of long-term investments and thinking:
“Siemens’ focus has always been, and continues to be, on building technologies that are open, robust, and clean.”

Jeff Mowry, Chief Information Officer at electric vehicle manufacturer Workhorse, is driving digital transformation and accelerating how they deliver their products to market faster than ever.

Zero-Emissions EV Innovation with Workhorse
Hemmelgarn was joined on stage by Jeff Mowry, Chief Information Officer at Workhorse, a US-based vehicle manufacturer with a zero-emissions mission that has embraced Siemens’ Xcelerator portfolio to digitally transform its business processes, from design and production to service. Workhorse has developed a compelling line of electric trucks, with its flagship Class 5 representing groundbreaking technology.

Summarizing the benefits of their Teamcenter X (the cloud version of the suite) implementation, Jeff Mowry said:
“We were a small company without an infrastructure team, and Siemens helped us get everything up and running quickly. We achieved significant cost savings, improved our cybersecurity, and gained the scalability we needed to grow our product line.”
This approach enabled Workhorse to rapidly develop its next-generation electric vehicle from design to production in just 22 months. Leveraging Siemens Xcelerator, including NX CAD from the Designcenter portfolio and Siemens Teamcenter X PLM software, Workhorse continues to push the boundaries of electric vehicle design and manufacturing, with ongoing plans to explore advanced digital capabilities.

AWARD WINNERS. The Techcellence Awards recognize community champions and experts in their field who support the broader Siemens community, as well as companies that are leading the charge in digital transformation and sustainability. Pictured at far left are Siemens PLM division CEO Tony Hemmelgarn and far right is Chief Revenue Officer, Bob Jones.
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