Nordic manufacturing companies are currently using connected and interconnected devices and systems to address various challenges:
Monitoring: Lack of transparency can lead to unnecessary costs and misconceptions about production quality. A Nordic component manufacturer experienced tool failure unexpectedly and discovered, with the help of connected devices, that the cause was deviations in tool quality. It enabled predictive use, reduced repairs and extended tool life, resulting in cost savings.
Control: Effective production management requires robust systems such as SCADA (Supervisory Control and Data Acquisition) and MES (Manufacturing Execution System), which depend on an IoT infrastructure. For a customer who was merging two factories, network usage was essential to enable efficient operations. With more connected devices, automation increased, reducing manual work and improving reliability, while allowing production to scale.
Innovation: Connected devices solve challenges and drive innovation. A strong digitization strategy promotes process development and supports AI models for operations, product development and maintenance. Integrating machine learning (ML) and AI in industry strengthens these capabilities. According to Mobica, however, ML requires technical infrastructure and continuous data analysis to build trust and deliver results.
Making the transition to smart factories scalable
For companies that are ready for Industry 4.0, the first steps can feel overwhelming. A balanced approach that combines strategic goals with short-term investments in key areas facilitates the implementation of connected devices and IoT. In this way, the transition to the smart factory becomes manageable, scalable and in line with the organization’s overall goals.
Connected devices are not just a technological upgrade but a strategic asset that can transform manufacturing operations. By improving visibility, control and enabling innovation, they can optimize production, reduce costs and drive improvements. As the IIoT market grows, so does the potential to create value, making these devices indispensable for forward-thinking manufacturers.
By Hampus Lindvall,
Automation Consultant
Cognizant
and
Birgitte Villadsen,
Director IoT & Engineering
Cognizant
