Currently on ENGINEERING.COM: The Value of PLM and Automation When SCALING-UP Industrial BATTERY PRODUCTION – a key for continued EV success

Battery development, sharpened and sustainable related manufacturing technologies are crucial to continued high growth for the transition to electric cars in the automotive market. But there are a number of challanges that require action, not least because the battery solutions generally are still relatively expensive and one of the dominant cost items for electric cars. After more than a decade of declines, the average prices for lithium-ion battery packs in fact increased to $151/kWh in 2022, a 7% rise compared to 2021 (according to BlombergNEF's annual survey). Since batteries are one of the crucial parts of the total cost for EVs this raises the question of how to bring down the price levels of the battery pieces in order to contribute to further increasing the speed of the transition to the significantly more environmentally friendly electric car solutions. In this, both battery product development and manufacturing are keys, as well as, of course, the price development of the constituent metals. In today's article on ENGINEERING.com, I have discussed what can be done in the product development and manufacturing areas to help increase product realization efficiency, sharpen quality and performance, while shortening development times and reducing prices. An impossible equation? "No, but there are of course some major challenges to get there," says Siemens Digital Industries senior battery director, dr Puneet Sinha, in today's interview on ENGINEERING.com, and continues: “It can take five to seven years or more for companies to go from announcing a gigafactory to stable production at scale,” he claims. “This long scale-up time is a major challenge in this rapidly changing market. With virtual development, digital twins and manufacturing, the conditions change dramatically in everything from speeding up design and construction to creating the layout of the facility with connected, multidisciplinary engineering, where above all the simulation pieces have a key role.”
Click on the link below the intro to read the full article on ENGINEERING.com.