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CAE – The updated SIMCENTER platform: ”A Boost for Vehicle and Aerospace Simulation”

"WE ARE CHANGING ENGINEERING SIMULATION," says Siemens JEAN-CLAUDE ERCOLANELLI. When Siemens Digital Industries Software releases the update of the simulation and analysis platform Simcenter, the advances in aerostructure analysis, electric motor design, gear optimization and smart virtual sensing are what stand out the most. The ambitions to streamline workflows and provide deeper insights into performance are high. Much is linked to the automotive and aviation side, which is not surprising: Siemens is big in these areas and in the light of that the Aerospace & Defense and Automotive & Transportation segments account for almost half of the world's total investments in simulation and analysis (S&A), the features of the improvement work appear well thought out in terms of industry targets.
In total, investments–measured in the CAE developers' revenues–in these specific areas amount to around $5 billion, while the entire CAE market globally totals over $11 billion, software and services included. Even more interesting is that the future looks very bright: Until 2027, PLM analyst CIMdata predicts that S&A investments will be one of the sub-PLM areas with the greatest growth. The forecast is that the world's S&A users will bet a total of about $15 billion by 2027.
No one needs to doubt that automotive and aerospace are in dynamic development loops. Electrification, autonomous solutions, ADAS and sustainability requirements are some of the most important factors driving technology development and the need for sharp PLM support in general and simulation and analysis support in particular is a fact. There are several reflections of this; among other things, the commercially and technically leading players have strengthened their positions with acquisitions, such as Siemens' purchase of Altair. Once consolidated this will move them up to the second place among the top ten CAE players. Moreover, heavy organic investments in technology are being made, where not least Siemens Digital Industries Software plays a leading role in building a broad integrated platform with the simulation pieces seamlessly connected with other design capabilities. In this, the Xcelerator PLM portfolio with the Simcenter platform has perhaps the most functionally capable and deeply integrated S&A solution.
In today’s article Jean-Claude Ercolanelli, senior VP for Simulation and Test Solutions, claims that Siemens is leading the development in terms of what the new product technologies require and that Simcenter is changing engineering simulation. How so?
"The updates we’ve made provide unique opportunities to meet the growing challenges of electrification and advanced air mobility. We deliver tools that drive innovation, sharpen efficiency and support a sustainable and connected future," he says.
But what are the key improvements in more detail? What is the most important benefit of automated free-body diagram creation in Integrated Aerostructure Analysis? How can Simcenter enable faster design with seamless transition to 3D simulations for electromagnetic, thermal and mechanical performance assessments in engine development?

Generally, the Simcenter environment is well integrated and Siemens’s usual high level of openness is a typical signum, allowing the users to perform in principle most of the CAE pre- and post-processing based on CAD geometry from any source.
There are also a number of tools for geometry manipulation supported by intuitive interfaces.

A short background on Siemens Simcenter platform strategy
Siemens S&A approach is characterized by a focus on the next generation of integrated, analytics-driven performance engineering solutions. In this the Simcenter suite within the Xcelerator portfolio is the umbrella, covering the entire Siemens portfolio of simulation, optimization analysis, testing, and related analytics capabilities.
It’s a rich environment that also supports the next generation model-based engineering (MBE) processes as well as traditional product verification and validation activities.

Furthermore, an important role in Siemens simulation landscape is played by the company’s comprehensive digital twin-approach, tailored for design engineers, dedicated analysts, test engineers, domain specialists, and decision makers while enabling collaboration within the broader enterprise.

Significant R&D investments are going towards supporting major industry trends such as 3D printing and additive, autonomous systems, electrification, 5G, MBSE, IIoT and, not least mirrored in the Altair Engineering purchase, an extensive bet on artificial intelligence, AI. Siemens strategy emphasizes a hybrid approach that combines the strengths of simulation and analysis with physical testing and data analytics to accelerate all phases of development for complex systems.

Notably, Simcenter 3D represents an extensive set of CAD-neutral modeling with multi-discipline solutions for structural, motion, thermal, advanced materials and composites, acoustics, flow simulation, both low- and high-frequency electromagnetics, environment simulation, and design optimization. PLM analyst CIMdata writes in its 2023 report that, “capabilities from the former NX CAE suite are integrated with Simcenter Nastran along with the former LMS 3D Simulation solutions (LMS Virtual.Lab and LMS Samcef) as well as other industry vertical solutions into a single, multi-discipline environment for the CAE analyst. These simulation capabilities are available both standalone as well as fully integrated into the NX product development application for ease of use by design engineers. Other solutions tailored to use by design engineers include Simcenter FLOEFD and Simcenter Flotherm from the Mentor acquisition.”

Updates to Simcenter streamline workflows, accelerate flight certification processes and provide deeper insights. (IMAGE: Siemens Digital Industries Software)

The updated version is addressing complex engineering challenges
This said, let’s take brief look at the general values ​​of this type of broad platform: Overarching is the software’s capacity to predict system behavior, particularly useful for evaluating new designs, diagnosing problems or testing a systems under conditions that are difficult to physically reproduce, such as a satellite in outer space or the enormous miles of test driving required to develop ADAS (Advanced Driver Assistance Systems) functionalities in the automotive sector.

“In short, addressing complex engineering challenges such as developing products that are more powerful, yet greener; lighter, yet stronger, requires exactly what we offer with Simcenter – a fully integrated CAE solution,” says Jean-Claude Ercolanelli (pictured to the left), who also notes that the latest version of Simcenter offers a host of powerful enhancements to help engineers meet these challenges effectively and significantly faster than ever before. Whether it’s speeding up additive manufacturing simulations by a factor of 200%, solving tire contact simulations 45% faster, or automating the creation of free-body diagrams and margin of safety (MoS) calculations in integrated aerostructure analysis to accelerate the development of certification schemes by 20%.

“But our development work continues unabated. I believe in the value that simulation and analysis tools bring to the world, whether it is software, hardware or services.”

From sharpened tools for aerostructure analysis to
super-fast simulation in additive manufacturing
Here are the key improvements and some of the benefits that come with them in the new updated Simcenter version.

Integrated Aerostructure Analysis: Simcenter automates the creation of free-body diagrams and margin of safety (MoS) calculations, accelerating certification schedules by 20 percent. Engineers can now evaluate load paths across aircraft models and perform full-envelope MoS analysis without the need for costly in-house tools.

Automating the creation of free-body diagrams and margin of safety (MoS) calculations, accelerates certification schemes by 20 percent. (IMAGE: Siemens Digital Industries Software)

Axial flux motor simulation: Simcenter enables faster design and simulation of compact, high-power-density motors. Engineers can quickly create lightweight designs using Siemens’ Simcenter E-Machine Design software, then transition seamlessly to 3D simulations in Siemens’ Simcenter 3D software for comprehensive electromagnetic, thermal and mechanical performance assessments.

Gear Design Optimization: Simcenter introduces lightweight gear blank parameterization and an optimization framework to improve gearbox noise, vibration and harshness (NVH) performance. These tools help reduce late-stage design changes and streamline the development cycle.

The updated version enables the design and simulation of axial flux motors in a single workflow. (IMAGE: Siemens Digital Industries Software)
Simcenter introduces lightweight transmission parameterization and an optimization framework to improve transmission noise, vibration and harshness (NVH) performance. (IMAGE: Siemens Digital Industries Software)

Extended Smart Virtual Sensing: Simcenter expands capabilities to include rigid body motion sensors and damage assessment tools, providing insights into the durability and remaining useful life of machines even in challenging test environments.

Simulation efficiency and collaboration: Speeds up additive manufacturing simulations by a factor 200 percent with voxel mesh improvements and enhances collaboration with centralized model data and streamlined load and boundary condition transfers.

Simcenter expands capabilities to include rigid body motion sensors and damage assessment tools, providing insights into machine durability and remaining life. (IMAGE: Siemens Digital Industries Software)
Speeds up additive manufacturing simulations by a factor of 200 percent with voxel mesh enhancements and improves collaboration. (IMAGE: Siemens Digital Industries Software)
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