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PRECISION EDGE: Hexagon Technology Halves Red Bull Racing’s F1 Design Changes

... but in PLM, Siemens Teamcenter, NX CAD, and Ansys CAE are the solutions of choice - Max VERSTAPPEN's CHASE for the Formula 1 TITLE: Digital solutions from HEXAGON are helping to reduce the number of design changes by up to 10,000 per season. This can give an advantage over competitors as the final races of the season approach the decisive World Championship.
Participating in the Formula 1 world brings great prestige to companies in the PLM, design, and product development areas. In recent years, Red Bull, and specifically Max Verstappen, have been top names for technology companies to be associated with. Even though Mercedes has been performing well lately and holds a leading position, Verstappen still has a chance to catch up with the leading competitors in the decisive final races of the Formula 1 world championship, especially after his recent top performance.
Among the major PLM players involved in Red Bull's development and product realization environment are Siemens Digital Industries Software and simulation specialist Ansys, while Hexagon’s Manufacturing Intelligence serves the organization with high-precision measurement and inspection (metrology) hardware and software.
On the product development page Siemens solutions from the Xcelerator portfolio, Teamcenter PLM/PDM and NX CAD, in combination with Ansys’ Fluent (CFD), LS-Dyna (virtual crash testing), and Granta MI (metals, composite data), are the main design tools. Additionally, Siemens STAR-CCM+ play roles on the engine side in aerodynamics and validation, as does Fibersim for composite design and manufacturing.
While PLM&ERP News has previously covered both Siemens Digital Industries Software and Ansys solutions in the Red Bull F1 context, this article focuses on Hexagon's contributions.
Hexagon's technology is behind some components in the team's RB21 car and comes from its Manufacturing Intelligence business area, which focuses on 3D laser scanning, digitization, and measurement technology.
20,000 design changes per season - that's what the team behind Oracle Red Bull Racing Formula 1 cars does. As the only partner in measurement technology, using 3D laser scanning and digitization technology, Hexagon's solutions are used, and today the company claims that the number of design errors related to these tools has therefore been reduced by 50 percent over two years.
”This could be decisive when the final rounds of the Formula 1 World Championship take place,” comments Henrik Jansson, Country Leader Nordics at Hexagon.

Millie seconds can make the difference between defeat and victory in Formula 1. This also means that each car component needs to be manufactured with extreme precision. But just as important as performance is that both components and the cars as a whole stay within the detailed regulations of the competition body, the FIA. Most recently in Las Vegas, both of Oracle Red Bull Racing’s main competitors were disqualified when their plates under the cars fell below the minimum thickness of nine millimeters. With Max Verstappen and the Oracle Red Bull Racing team winning these races, they were able to close in on the competitors. The result is that the remaining three races – two regular races and one sprint race – are now open.

Balancing Innovation and Tough Regulations
”Formula 1 is about finding the perfect balance between innovation and compliance with the regulations. Our measurement technology allows Oracle Red Bull Racing to develop and verify design changes at the speed and with the accuracy that is crucial to winning the world championship title. As Max Verstappen now chases the world championship title in the final races, we know that every aerodynamic surface, indeed every component of the car, is precisely verified by our technology to deliver maximum permitted performance on the asphalt,” says Henrik Jansson, Country Leader Nordics at Hexagon.

This spring, the innovation partnership between Hexagon and Oracle Red Bull Racing was renewed, confirming 18 years of joint innovation and success, including four consecutive world championship titles with Max Verstappen behind the wheel. Now the team continues to work on every detail of the cars in the last three crucial races.

Hexagon a World Leader in Measurement Technology
Hexagon is a world leader in measurement technology and claims to give key industries the confidence they need to build, navigate and drive innovation.
“From micrometer-level operations to space, our solutions ensure productivity, quality and sustainability – in everything from manufacturing and construction to mining and autonomous systems,” the company writes in a press release.

The company has approximately 24,800 employees in 50 countries and sales of approximately €5.4 billion.

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