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AI and NVIDIA Technology Behind Trail Blazing Simulation Results at Volvo Cars

CAE/An AI SUPERCOMPUTING platform, powered by NVIDIA DGX systems trains future safety models.” Volvo Cars has in important aspects gained momentum in its digital simulations. A few months ago, PLM&ERP News reported on a breakthrough in aerodynamic simulations in collaboration with Volvo Cars and NVIDIA around the company's Ansys Fluent software. By using a combination of eight NVIDIA Blackwell GPUs for the solver and CPU (Central Processing Units) cores for meshing, the partners reduced the total simulation time from 24 hours to 6.5. But the collaboration with NVIDIA has more to give, including Gaussian Splatting technology reducing simulation lead times from months to days.
Volvo Cars is one of the companies in the automotive industry that is using Gaussian splatting to develop safer cars. The company can now synthesise incident data collected by the advanced sensors in its new cars, such as emergency braking, sharp steering or manual intervention.
”This allows us to probe, reconstruct and explore them in new ways to better understand how incidents can be avoided,” says Alwin Bakkenes, Head of Global Software Engineering at Volvo Cars. The advanced Gaussian splatting technology is in this respect used to create a large number of realistic, high-resolution 3D scenes and subjects from real world visuals. The virtual environment can be manipulated, for example, by adding or removing road users and changing the behavior of traffic or obstacles on the road - to generate different results. In short, the solution makes it possible to expose the company's safety software to all types of traffic situations, with a speed and scale that was not possible before. The technique allows Volvo’s engineers to develop software that works well even in complex, rare but potentially dangerous edge cases – and reduce the time it takes to expose the software to these cases, from months to days.
“We already have millions of data points from moments that have never happened that we use to develop our software,” Alwin Bakkenes said and continued: “Thanks to Gaussian splatting, we can select one of the rarer cases and explode it into thousands of new variants of the scenario to train and validate our models against. This has the potential to unlock a scale that we have never had before and even catch edge cases before they occur in the real world.”
A heavy point in the context is NVIDIA's technology. The new generation of fully electric cars, built on NVIDIA accelerated compute collects data from various sensors. An AI supercomputing platform, powered by NVIDIA DGX systems, contextualizes this data, provides new insights and trains future safety models. This will improve and accelerate the development of AI. The platform is part of a recent investment by Volvo Cars and its wholly owned subsidiary Zenseact to build one of the largest data centers in the Nordics.
The new Volvo EX90 is the first Volvo car to be truly software-defined (SDV) – it is built on a centralized core computing architecture, enabled by the NVIDIA collaboration. The EX90’s core computing system is powered by an NVIDIA DRIVE Orin system-on-a-chip (SoC) capable of performing over 250 trillion operations per second (TOPS). But more is coming, the plan is to integrate the NVIDIA Blackwell GPU architecture and introduce cars built on NVIDIA DRIVE Thor, which can handle up to 1,000 TOP.

The EX90’s core NVIDIA’s DRIVE Orin system-on-a-chip (SoC) is the fundamental computing solution that orchestrates everything in the car: from driving deep learning for Volvo’s AI-based active safety and driver assistance systems to generally helping to introduce safe autonomous driving in the future.
But the use of NVIDIA technology does not stop there. In the next development stage, Volvo will intergrate NVIDIA Blackwell GPU architecture. This upcoming step – planned to take place within the next few years – and the integration of  this architecture means that Volvo Cars will introduce vehicles built on NVIDIA DRIVE Thor, which can handle up to 1,000 TOP. This is four times as many operations per second as a DRIVE Orin SoC, while offering seven times higher energy efficiency.
This Thor integration, the company says in a press release, “will help to further future-proof our next generation of cars.”
One of the points of DRIVE Thor, and the integration of the NVIDIA Blackwell GPU architecture, will enable Volvo Cars to deploy even more advanced driver assistance and safety features, develop autonomous driving and introduce generative AI-based features and experiences in the car.

Volvo EX90’s core computing system is powered by an NVIDIA DRIVE Orin system-on-a-chip (SoC) capable of performing over 250 trillion operations per second (TOPS). This core computing system orchestrates everything in the car: from powering the deep learning capabilities that underpin our AI-based active safety and driver assistance systems.

Light-Weight Files and Real Time Rendering
That said, it can be noted that a major advantage of the Gaussian splatting technique is that it creates lightweight files and enables real-time rendering, which provides greater flexibility for interactive applications. It has been argued that photogrammetry alternatives requires longer time frames and produces larger file sizes, unlike the faster and more efficient Gaussian splatting. The latter allows for direct rendering of volume data without converting them to surface or line primitives.
In the case of CAD systems, geographic information systems (GIS) and vector computer graphics, a geometric primitive is the simplest geometric shape that the system can handle. The simplest primitives are points and straight line segments. However, with the splatting technique, which was originally introduced by Lee Westover in the early 1990s, this computational technique has been pushed much further and can now be of great use in the development of driver assistance solutions.

What makes the Blackwell architecture so powerful?
But as indicated above, the Blackwell GPU architecture opens up new chapters in a number of areas that require speed and the ability to handle large volumes of data. It includes several revolutionary accelerated computing technologies, catalyzing advances in computing in more industries than just automotive.

Jensen Huang, CEO of NVIDIA, calls it a monumental breakthrough:
“Absolutely, for the last thirty years we have been dedicated to developing accelerated computing to drive monumental breakthroughs like deep learning and AI.”
He highlights three key advances in particular:

  • Generative AI: It facilitates real-time applications that leverage massive language models with trillions of parameters.
  • Exascale Computing: Equips users to tackle some of the most complex challenges that require exascale computing power, defined as achieving at least one quintillion calculations per second.
  • Security: Introduces robust security features designed to protect confidential AI training and inference processes.
Jensen Huang, CEO of NVIDIA, calls the Blackwell technology, “a monumental breakthrough.”

Virtual and real-world testing
In general, Volvo Cars uses virtual environments along with real-world testing for software training, development, and validation because they are secure, scalable, and cost-effective. The virtual environments are developed in-house in collaboration with Zenseact, an AI and software company founded by Volvo Cars.
The AI ​​project is part of a doctoral program for leading Swedish universities to explore whether neural rendering techniques will be integrated into future security initiatives. The study is sponsored by Wallenberg AI, Autonomous Systems, and Software (WASP).

Smart use of data
Volvo Cars has a long history of using data and advanced technology to improve safety. Data collected by Volvo Cars’ safety research team has played a crucial role in the development and testing of some of the world’s most prominent safety features.

In the 1970s, Volvo Cars began using data to improve safety through its safety research team. Initially, the team arrived at the scene of an accident with tape measures, skid marks and other crash indicators. The data and knowledge gathered from accidents has inspired many life-saving innovations, such as the Whiplash Injury Protection System and the Side Impact Protection System.
New advanced technology is now enabling the company to be even smarter about how it uses data to prevent risky situations.

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